SCR Elektroniks Pvt Ltd

MCB Testing and Auto Riveting Machine

Innovative machine from SCR Elektroniks enhances MCB production efficiency, featuring automated testing and riveting processes, integrated safety checks and complete automation enabling single operator management while ensuring quality and compliance with IEC60898 and IS 8828 standards.

This Test Bench is designed to automatically do Riveting of MCB after performing following Test's (Arch Chute Detection, Continuity, Magnetic Hold Test, Magnetic Trip Test, High Voltage Test). It has Indexing/Turn Table which has total 8 Station's and it can give output of 1 MCB per 6 Seconds

  • MCB Rating – 0.5A to 63Amp (B,C & D Curve)
  • Instant setting of Magnetic test Current with Point on Wave
  • No Trip and Trip Test with display of waveform to ensure precise Current and Time measurement
  • High Voltage Test at 1.5 / 2kV
  • Continuity Test
  • LabVIEW based user friendly software for control, data acquisition, Maintenance & safety.
  • Access controller using face recognition
  • Rotating Index Table
  • Orbital Riveting system
  • Automation in Loading / Unloading
  • Test Fixture at each station
  • Pneumatic Cylinders with feedback sensors
  • Conveyor Belt for sorting Pass / Fail MCB
  • Machine Vision –AI based

Loading & Riveting Check
Utilizes machine vision for efficient rivet verification

Screwing & Arc Chute Detection
Automatically tighten's screw of MCB
Checks the presence of Arch Chute using special sensor

Precision Testing
Checks Continuity of the Pole
Conducts Magnetic Hold and Trip tests unaffected by input supply variations and deviations in impedance of MCB

High Voltage Tests
Perform's HV test across Terminals
Perform's HV test between Terminal & Body

Automated Riveting
Triggers riveting only after passing all pre-tests for quality.
Optional rivet auto insertion available

Sorting System
Picks and sorts products based on pass or fail result with optional ‘OK’ marking for approvals

• Ensures stable current settings despite of variations in Impedance (MCB resistance) and input voltage fluctuations up to 8000A/1250A
• Under A Single Operator – In Shortest Possible Cycle Time – Completely Automated
• Machine meets International Standards like IEC 60898 and IS 8828
• Automated Riveting for Passed mark MCBs
• Operator Safety & Low Maintenance both hardware & software
• Light curtains to protect from human interference
• Customer – Centric – Design; Various models as per MCB curves, current rating and level of automation
• SCR Elektroniks maintains excellent customer service and supports world wide